Automatic stamping, high-precision stamping materials, two-in-one rack and leveling machine
In the automated stamping production process, in order to ensure the quality of stamped products, high-precision punching, feeding equipment and molds are required, as well as high-quality stamping materials.
Therefore, before stamping, the material must be leveled to eliminate its internal stress and improve its flatness. The two-in-one material rack and the leveling machine are integrated with the material rack and the leveling machine, and the whole machine is integrally formed by a steel frame structure.
It has the advantages of high leveling precision, compact structure, small floor space, convenient operation and reasonable price, and has become the first choice for stamping automation production line.
Type and working principle of the material frame part
The material frame part of the two-in-one rack and leveling machine is of the power type and the non-power type. At the same time, if the material has large elasticity and large thickness, a pneumatic pressing arm can be added to the material frame part.
When the coil is expanded, the coil is pressed tightly to prevent the material from being loosened, and the friction between the material and the material shingle is increased, so as to prevent the material from slipping and the surface of the material.
(1) Powered material frame. The power type material frame is driven by the motor through the belt of the reducer, and the main shaft drives the material frame to rotate, thereby realizing the function of discharging and unwinding.
In order to ensure synchronization with the leveling part, the power material frame is equipped with a light eye or a 24V sensor frame to control the opening and closing of the material rack. When the material is drooped to a certain degree of curvature, the material frame will immediately stop running when the sensor frame is touched or the light eye is blocked.
When the material leaves the sensor frame or does not block the light eye, the material frame will re-run the feeding, fully automatic opening and closing.
(2) Unpowered material frame. The unpowered material frame is not equipped with an electric box in the material frame part, and no motor is provided for power. The feeding function is realized by the two-in-one flattening part, and the flattening part is used to flatten the material while pulling the material forward movement.
In order to ensure the stability of the material frame during operation, an inert rubber brake is arranged on the main shaft, and the brake is used to adjust the brake to change the tightness of the main shaft, and the tightness of the hand wheel and the observation material are used to adjust the feeding smoothness, thereby eliminating The inertia rotation caused by the flattening part avoids the looseness of the coil.
Specifications:
| Model | MAC4-600F | MAC4-800F | MAC4-1000F | MAC4-1300F |
| Stock Width(mm) | 70~600 | 70~800 | 70~1000 | 70~1300 |
| Stock Thickness(mm) | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 | 0.6~6.0 |
| Max.Coil Weight(kg) | 5000 | 5000 | 7000 | 10000 |
| Max.Coil O.D.(mm) | 1400 | 1400 | 1400 | 1400 |
| Coil I.D.(mm) | 508 | 508 | 508 | 508 |
| Feed Length(mm) | ~500* | ~500* | ~500* | ~500* |
| Max.Line Speed(m/min) | 16~24 | 16~24 | 16~24 | 16~24 |
| Work Roll Number(piece) | upper 6/lower 5 | upper 6/lower 5 | upper 6/lower 5 | upper 6/lower 5 |
| Feed Roll number(set) | 1 | 1 | 1 | 1 |
| Main Motor | AC7.5 | AC11.0 | AC11.0 | AC11.0 |
| Mandrel Expansion | Hydrauilc | Hydrauilc | Hydrauilc | Hydrauilc |
| Reel Motor(kw) | 2.2 | 2.2 | 3.7 | 7.5 |
| Power(v) | 3 Phase 220V/380V/50HZ |
| Operating Air(Mpa) | 0.49 | 0.49 | 0.49 | 0.49 |
Straightening Performance:
| Model | MAC4-600F | MAC4-800F | MAC4-1000F | MAC4-1300F |
Stock Thickness
(mm) | 0.8~2.3 | 600 | 800 | 1000 | 1300 |
| 2.8 | 933 | 933 |
| 3.2 | 714 | 714 | 714 |
| 4.0 | 457 | 457 | 457 | 457 |
| 4.5 | 361 | 361 | 361 | 361 |
| 5.0 | 293 | 293 | 293 | 293 |
| 6.0 | 203 | 203 | 203 | 203 |
Products:
1. Pre-Sales Service:We have professional designers to meet the different requirement of our customers.
2. After-Sales service:We have an efficient team to meet 24*7 all day service.
3. Full-Service:Actively cooperate with customers to deal with problems in equipment using.
4. Engineers can provide service machinery overseas.
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Automatic Two In One Rack And Leveling Machine High Precision Stamping Materials Images
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